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WE USE JAPANESE A++ GRADE GLASS FOR TEMPERED GLASS MAKING

TOP A++ GRADE JAPANESE GLASS

We use A++ grade Japanese glass for Ultra HD clarity edition and A++ grade Glass for HD Clarity editions. The images shows the import details of the material. It clearly shows the Glass thickness which is 0.33MM standard for all Ultra HD Edition.

laser cutting of glass for tempered glass manufacturing

PRECISE LASER CUTTING

The Glass is than put on laser cutting machine which precisly cuts the Glass with the laser precision.

CNC MACHINE CUTTING OF TEMPERED GLASS

CNC MACHINE CUTTING

The laser cut glass is than put into latest computer operated CNC machines for further processing. This process cuts the port holes and edges of the Glass.
 
large set of cnc machine

30 CNC LATEST MACHINES

Our partnered facility has 30 latest 30 CNC machines which works 24x7 to cater the needs to our clients all over the world. 

 
GRINDING OF GLASS

Grinding Of Glass

After the Glass is taken from the CNC machines its further put into computered grinding machine in a lot of 40 glass each time. The Glass top layer and bottom layer is grinded separately to make it more smooth.
 
making of tempered glass

Each layer is Grinded

The top layer and bottom layer both are grinded in different sequences so that both the sides are well finished. The quality of the machine used in this process is very important.
 
making of tempered glass

CLEANING OF GLASS

The Glass is then chemically cleaned to remove the dirt which accumulates while grinding process is done. This takes usually upto 3 hours to completly clean the glass

TEMPERING THE GLASS

TEMPERING THE GLASS

This is one of the most important process of the manufacturing. This is when the glass is put into a furnace and remains there for upto 4-5 hours. 

electroplating of  GLASS FOR TEMPERED GLASS MAKING

ELECTROPLATING OF GLASS

Electroplating is another important step for making the top surface of the glass smooth, glossy, water resistance and oil resistance. Kindly note 100% anti oil resistance coating is not possible.

anti oi and oleophobic coating of glass for tempered glass manufacturing

DOUBLE ELECTROPLATING

All our ULTRA HD clarity edition comes with double electoplating coating for smoother and better rich experience.

protection film and adhesive film GRADE GLASS FOR TEMPERED GLASS MAKING

ADHESIVE AND PROTECTION FILM

This is the final process when the the adhesive is pasted on the bottom side of the glass and once that is completed the glass is than covered with the top easy installation film.

retail packaging for tempered glass manufacturing

RETAIL PACKAGING

The glass is than sent to destination country and the final packaging is done in the respective warehouse.

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